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| 1. DESIGN PHASE: |
It is the phase in which the idea is evolved, with the help of design software, through which the first prototype will be born. |
| 2. PROTOTYPE: |
Once it is visualized on paper, the accessory is transformed, thanks to the help of cad machines, and above all we are grateful to the manual ability of our engravers. |
| 3. FORMATION TECHNIQUE: |
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DIE CASTING: Using high pressure die casting machines, Zamak is injected into a steel mould. We use this method in order to realize our production lots of articles like buckles, knobs, photo frames etc.
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FUSION IN RUBBER: It is a process by which the molten metal is cast in a siliconic rubber die, where you find an important number of shapes of the same object. It is used in order to produce samples and small production.
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COINAGE: With the use of powerful presses and a stamp, we engrave a logo on a brass tape that comes subsequently cut into the established shape. The coinage is used in order to produce objects with a lot of particulars and when superficial finishings are demanded.
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4. WELDING/
ASSEMBLAGE: |
Many of the accessories are welded or assembled like, for example, the ring behind a buckle or the settings that compose a ornament with strass. |
| 5. FINISHING: |
- FINISHING & VIBRATING: In this phase, the accessories are smoothed with special stones in order to make their surface smooth.
- POLISHING: Once the surface is prepared by the vibrating method, we proceed to the polishing with buffing wheels and abrasive doughs.
- ENAMELLING: It is used to make the object precious, with coloured enamels. The enamel is deposited exclusively by hand and subsequently baked in a hot oven.
- GALVANIC: The pieces are jigged using copper wires, introduced in bathtubs where a metal layer is deposited and that supplies the final finishing of the article. Our plating standards have been accredited with testing laboratories such as: FDDI Testing, India , Bureau Veritas Consumer Products Services ( India ) Pvt. Ltd, USA (formally known as MTL USA), SGS, Hamburg .
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| 6. QUALITY CHECK/ PACKAGING: |
In the wrapping phase the pieces are checked singularly, always following the instructions given from the customer |
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